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FAQ's and Technical Articles

Welcome to Elite Motorsports Tech page. In this section we will answer all of you

 questions regarding servicing, owning, and improving your KTM Sport motorcycle. We will also include links to purchase any of the products used in of our tech articles, this way you will have a complete shopping list of every item you will need to complete the job.

 

Note: this page is a work in progress, If you have a question or would like to contribute an article e-mail us at elitektm@qwest.net. We are always looking for ways to help you out so please feel free to send comments or suggestions on what you would like to see on the site.

 

  1. Leaking fork seals
  2. Inexpensive spark arrestor for a KTM 4-Stroke
  3. Difficult Oil screen bolt.
  4. Burning Brakes
  5. Broken levers
  6. Burning pant legs.
  7. Dangling shift lever

Maintenance/service

Riding Tips

Survival

Q. My for seals keep leaking, I have replaced them several times but the problem still persists. What can I do to prevent my fork seals from leaking in the future?

 

A. There are a number of things you can do to help prevent leaking fork seals. The first is to religiously bleed your forks of built up pressure. To do this remove the small screw on each fork cap, you should hear any air trapped in the fork escaping. This relieves the pressure on the fork seals and helps prolong their life. A better way to do this is to install a set of "Speed Bleeders" available through our online store.

 

Another way of extending the life of your fork seals it by installing a set of Seal Savers. These act as a second dust seal preventing fine dust and other contaminants from getting past the fork seal. Seal Savers are also available through our online store.

 

If your seals are already leaking you may try running a piece of film negative in between the seal and chrome fork leg. This will free any sand that may be preventing the seal from properly seating on the fork tube.

 

Q. I need a spark arrester for my KTM Four stroke, but I don't want to pay $300 for a new silencer what can I do?

 

A. The best solution is to add a Pro Moto Billet end cap. these are available through our online store.

 

Q. The bottom screen bolt is difficult to remove what do I do?

 

A. The best way to remove the stock allen head screen bolt is to use a hand or pneumatic impact wrench. After the bolt is removed I would recommend replacing it with the stainless steel one made by System Tech Racing. These accept a 13mm socket making it much easier to remove with out the risk of striping the head. This item is available through our online store.

 

Q. My brakes are overheating what should I do to stop this?

 

A. There are a number of things that you can do to cure your overheating problem. First off I would check that your brake lever is adjusted properly. If your brake lever is not adjusted properly it can cause your brakes to drag and overheat. If your brake is properly adjusted and you are still experiencing problems I would try using a high temp DOT 4 brake fluid such as Motul's RBF 600.

 

If you are prone to dragging your rear brake you may want to try one of the many after market brake coolers available.

 

Q. How can I prevent my levers from braking in the event of a crash?

 

A. The first thing you should do is make sure your brake and clutch master cylinders are just tight enough to prevent them from slipping during normal use, but loose enough to twist out of the way in the event of a crash. If you still have problems braking levers you could try using one of the many hand guard options available or a set of the folding KTM levers.

 

Q. How do I prevent my pant leg from melting to my exhaust pipe on my 4-stroke KTM?

 

A. We have a number of aftermarket exhaust guards available that will save your expensive riding gear.

 

Q. What can I do to keep my shift lever from coming loose? I keep tightening it, but after a few rides it comes loose again.

 

A. This is a common problem with the KTM's, but the solution is quite simple. We use a dab of Red Loc-tight on the threads of the shift lever bolt as well as a dab on the splines of the shift shaft.